Additive Manufacturing simulation and digital validation services
Engineered to Perform. Simulated to Last.
Our digital simulations for Additive Manufacturing allow you to predict, test, and improve component performance even before production.
With an integrated approach based on FEM and CFD analysis, we virtually validate the strength, thermal stability, and printability of each geometry.
This reduces development time and physical testing costs, and gives you certainty of performance right from the design stage.
Simulation phases for reliable Additive Manufacturing performance
Every stage of the additive process can be optimized, simulated, and verified digitally.
ADD-ASTRA offers you a complete virtual validation process, allowing you to move from concept to actual component with confidence, efficiency, and repeatability.
Advanced FEM Simulation
Our FEM capabilities enable precise evaluation of structural integrity, mechanical response, and thermal stresses in components featuring innovative TPMS lattices.
We offer:
- Non-linear static and dynamic analysis
- Thermal–mechanical coupling
- Fatigue and durability predictions
- Topology-driven structural validation
- Material behavior modeling for both solids and lattice architectures
With high-resolution meshing strategies tailored to TPMS geometry, we ensure accurate results while maintaining computational efficiency.
CFD Simulation for TPMS Heat Exchangers
Our CFD analysis capabilities are ideal for next-generation heat exchangers based on TPMS cells. These complex geometries require advanced simulation methodologies to capture fluid dynamics, pressure drop, and heat transfer behavior.
We deliver:
- Detailed flow and turbulence modeling
- Conjugate heat transfer (CHT) simulations
- Pressure drop and flow uniformity optimization
- Thermal efficiency and heat flux analysis
- Fluid–structure interaction (FSI) for reliability assessment
Optimizing Heat Exchangers with Innovative TPMS Cells
TPMS-based heat exchangers benefit from:
- Extremely high surface-area-to-volume ratios
- Customizable flow channels for targeted cooling performance
- Reduced pressure drop compared to traditional fin structures
- Lightweight, additively-manufacturable cores
- Tunable thermal behavior through parametric TPMS design
Our simulation workflow ensures each geometry is validated and refined before physical prototyping, drastically reducing development cycles.
Accelerated Development and Reduced Time-to-Market
Our integrated FEM/CFD approach streamlines the entire engineering process:
- Virtual testing replaces multiple prototype iterations
- Rapid optimization cycles using parametric and automated solvers
- Early identification of performance bottlenecks
- Reduced manufacturing risks and cost overruns
- Faster transition from design to production
By detecting issues early and optimizing performance digitally, we help you achieve a significantly shorter time-to-market.
Complete Simulation & Optimization Workflow
Choosing our FEM/CFD services means transform complexity into performance, efficiently and reliably.